Nuova Saimar S.R.S.®

Nuova Saimar Srl

S.R.S.® SLUDGE RECOVERY SYSTEM

The real no-man entry tank cleaning system
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What is the S.R.S.® about?

Nuova Saimar S.r.l. designs, manufactures and sells the S.R.S.® (Sludge Recovery System), an automated, mobile and modular, non-manned oil tank cleaning system based on the C.O.W. technology.

The S.R.S.® crushes the sludge and fluidize the hydrocarbons contained, by using the same product that has generated it, recovering up to the 98% of the hydrocarbon contained in the sludge.

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Tank Cleaning: why?

  • Periodic Inspection and Certification (ordinary maintenance)

  • Prior to Repair or Modification (extraordinary maintenance)

  • Product Grade change

  • Removal of sludge and recovery of storage capacity

Due to a perceived low contract cost and a low skill level required for workforce, Clients may choose a traditional tank cleaning method, not considering the many disadvantages

  • Long time needed for the tank remediation

  • High risk to personal safety

  • Loss of valuable hydrocarbon

  • High costs for waste transport and disposal

  • Pollution issues: sludge is considered pure waste, often discarded into a pit or a lagoon

How does it work?

What grants the maximum personnel safety is its “closed loop” operation system. Sludge crushing is reached by the mechanical action performed by special rotating nozzles (called “Jet Washers”) that, installed on the tank roof, direct high-pressure jets on all the tank surface. This allows a chipping action of the solid part, that scatters and dissolves, thanks as well to the chemical action given by the fresh oil towards the sludge.
After a proper percolation, the fluidized (mixture between the hydrocarbon contained in the sludge and the “fresh” oil) is given back to the Client, generating additional value and cost saving.

While liquefying, hydrocarbon gets separated from sludge thanks to 3 combined actions:

  • Mechanical: given by the 5/6 bars of the oil jet from the jet washers;

  • Chemical: given by the lower specific weight;

  • Physical: by heating the oil, viscosity is reduced.

Inerts remaining in the tank bottom after S.R.S.® operations are usually made of 1/3 of water, 1/3 of sediments and 1/3 of hydrocarbon.

The high percentage of hydrocarbon recovery allow the operators to enter the tank without any health risk, as no trace of hydrogen sulphide remains.

ADVANTAGES



Using a no-man entry technology such as Nuova Saimar S.R.S.® has countless advantages

ECONOMICAL BENEFITS

Recovery value can be equal or even higher than the cost of cleaning itself: all the hydrocarbons recovered are returned to the client. 

LOWER DISPOSAL COSTS

Waste disposal is fast and cheap thanks to the incredible reduction of product waste:

ONLY 5 ÷ 15% WASTE DISPOSAL

TIME SAVING

The S.R.S.® allows a MINIMUM TANK DOWNTIME: an average of 110 – 130 m³ of sludge is processed per day

ENVIRONMENTAL BENEFITS

S.R.S.® is an eco-friendly system that avoids pollutions and grants workers safety.  S.R.S.® IS 100% SAFE.

Therefore when the Client turns to Nuova Saimar S.R.S.®, the recovered oil and the saving in disposal costs balance the initial tank cleaning costs, in addition to the inestimable value of workers safety.

Therefore: Even though automatic cleaning initially appears to be more expensive than the traditional method, the result, at the end of the operations, is a NET GAIN for the Client.

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S.R.S.® Certifications

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GREAT ABS IN WEEKS

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